GorjupDesign in cooperation with Berk Composites designed a new, ultra light and ergonomic carbon fibre saddle for competition bicycles. The weight of manufactured and lacquered saddle is under 66g.
The saddle comes in different weaving patterns (1K, 3K nad UD), and different lacquered finishes (matte, gloss or padded).
The Design Process
CAD modelling
Aluminum tool 3d modelling cor CNC milling
First prototype
Final model after some egonomics correction and new tool manufacturing
Packaging box design idea
